[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"en-blog\u002Fa-safe-alternative-to-forklifts":3,"en-header":1104,"footer-default-en":1273},{"name":4,"created_at":5,"published_at":6,"updated_at":7,"id":8,"uuid":9,"content":10,"slug":1073,"full_slug":1074,"sort_by_date":44,"position":1026,"tag_list":1075,"is_startpage":62,"parent_id":1028,"meta_data":44,"group_id":1076,"first_published_at":1030,"release_id":44,"lang":547,"path":44,"alternates":1077,"default_full_slug":1074,"translated_slugs":1078},"A safe alternative to forklifts","2023-11-13T09:44:57.522Z","2024-07-18T11:11:53.225Z","2024-07-18T11:11:53.309Z",404952183,"96437bd2-dfcf-4094-9f6f-83c5134d3fbb",{"_uid":11,"body":12,"topics":1060,"Keywords":28,"featured":62,"headline":4,"products":1062,"component":523,"industries":1063,"articleType":523,"meta_fields":1064,"applications":1070,"featured_media":1071,"select_sub_menu":28},"115edf12-a8b2-411e-8601-0315fbdaf62d",[13,72,116,320],{"_uid":14,"body":15,"label":28,"links":60,"bgColor":28,"headline":28,"markdown":28,"component":61,"leftAligned":62,"contentRight":63},"cc550a94-20b9-445b-b47b-a5efd172701c",{"type":16,"content":17},"doc",[18,29],{"type":19,"content":20},"paragraph",[21],{"text":22,"type":23,"marks":24},"In the fast-paced world of modern manufacturing, the pressure to increase operational efficiency, improve quality, and expedite production time is ever-present. However, this drive for optimization should never compromise the safety of employees.  ","text",[25],{"type":26,"attrs":27},"textStyle",{"color":28},"",{"type":19,"content":30},[31,36,55],{"text":32,"type":23,"marks":33},"Unfortunately, workplace injuries occur all too often, posing a significant threat to employee welfare, workflow, and the company's bottom line. ",[34],{"type":26,"attrs":35},{"color":28},{"text":37,"type":23,"marks":38},"Autonomous Mobile Robots (AMRs), such as those offered by MiR",[39,53],{"type":40,"attrs":41},"link",{"href":42,"uuid":43,"anchor":44,"target":45,"linktype":46,"story":47},"\u002Fproducts\u002Frobots\u002F","147c7056-a1ba-46a6-b9c8-9aa07cd1c54d",null,"_self","story",{"name":48,"id":49,"uuid":43,"slug":50,"url":51,"full_slug":51,"_stopResolving":52},"Robots",325524577,"robots","products\u002Frobots\u002F",true,{"type":26,"attrs":54},{"color":28},{"text":56,"type":23,"marks":57},", present a compelling solution. As one of the most effective forklift alternatives, AMRs can significantly enhance operational efficiency while prioritizing safety. ",[58],{"type":26,"attrs":59},{"color":28},[],"rich-text",false,[64],{"_uid":65,"clip":52,"image":66,"component":71},"a7907716-5cfe-4fb8-bac0-cc3c0cf587f5",{"id":67,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":68,"copyright":28,"fieldtype":69,"meta_data":70,"is_external_url":62},11224411,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F4096x2872\u002Fac5d7f4672\u002Fpeople_link-logistics.png","asset",{},"rich-text-image",{"_uid":73,"body":28,"headline":74,"component":75,"featuresElements":76},"35514c13-9f70-4c13-beac-6e4f64e62400","In short ","features",[77,86,94,102,110],{"_uid":78,"body":79,"icon":80,"headline":84,"component":85},"8757fc42-a610-4088-b4da-ed711dda0032","If you describe the process and leave room for questions, employees are less likely to feel threatened or fearful about the change but instead engaged and interested.",{"id":81,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":82,"copyright":28,"fieldtype":69,"meta_data":83,"is_external_url":62},10103654,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x30\u002F8a4143b39e\u002Ficon_qualitypolicy_engagement.svg",{},"Communicate your automation plans","features-element",{"_uid":87,"body":88,"icon":89,"headline":93,"component":85},"ed143342-5699-4423-beb5-accade8e95f1","Making your employees part of the process is the best way to smoothening your upcoming path to automation. Information gathered from employees is an excellent resource for deploying the robots most effectively. ",{"id":90,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":91,"copyright":28,"fieldtype":69,"meta_data":92,"is_external_url":62},10103378,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x19\u002F80022e1bc3\u002Ficon_contact_partner.svg",{},"Involve your employees in the process",{"_uid":95,"body":96,"icon":97,"headline":101,"component":85},"ec8e29f1-db23-4d5a-949b-9686f865092c","Let your employees know that the future of work is not robots that are here to replace them, but rather that they will help and work alongside people, increasing efficiency but also safety.",{"id":98,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":99,"copyright":28,"fieldtype":69,"meta_data":100,"is_external_url":62},10103480,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x32\u002F9c90979b06\u002Ficon_corevalues_ingenious.svg",{},"Make the process enjoyable",{"_uid":103,"body":104,"icon":105,"headline":109,"component":85},"2e3ed39b-d0bf-4535-8e25-7f8ff998bf02","Training your employees with the robot will help them to understand the robots and processes better. It will also give them new and valuable skills in their career",{"id":106,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":107,"copyright":28,"fieldtype":69,"meta_data":108,"is_external_url":62},10103479,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x30\u002F37bf3bf1f8\u002Ficon_corevalues_trustworthy.svg",{},"Train your employees to work with the robot",{"_uid":111,"body":112,"icon":113,"headline":115,"component":85},"5cf5ac4b-99d8-4d38-b133-703e9f893879","There are different ways of making your employees perceive the robots as part of the staff instead of a threat.",{"id":98,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":99,"copyright":28,"fieldtype":69,"meta_data":114,"is_external_url":62},{},"Familiarization with the robot",{"_uid":117,"body":118,"label":28,"links":318,"bgColor":28,"headline":28,"markdown":28,"component":61,"leftAligned":62,"contentRight":319},"3e37696e-5707-48cc-b96d-0647ba898255",{"type":16,"content":119},[120,132,139,146,153,255,259,268,275,297,304,311],{"type":121,"attrs":122,"content":124},"heading",{"level":123},2,[125],{"text":126,"type":23,"marks":127},"What can you use instead of a forklift? ",[128,130],{"type":129},"bold",{"type":26,"attrs":131},{"color":28},{"type":19,"content":133},[134],{"text":135,"type":23,"marks":136},"While forklifts will continue to play a role in many operations, integrating AMRs into the workflow can significantly enhance safety and efficiency.",[137],{"type":26,"attrs":138},{"color":28},{"type":19,"content":140},[141],{"text":142,"type":23,"marks":143}," Autonomous Mobile Robots are emerging as a preferred solution, with 63% of manufacturers stating that AMRs would help improve worker safety. ",[144],{"type":26,"attrs":145},{"color":44},{"type":19,"content":147},[148],{"text":149,"type":23,"marks":150},"Choosing an Autonomous Mobile Robot as a forklift alternative brings a host of benefits: ",[151],{"type":26,"attrs":152},{"color":28},{"type":154,"content":155},"bullet_list",[156,170,197,210,223],{"type":157,"content":158},"list_item",[159],{"type":19,"content":160},[161,165],{"text":162,"type":23,"marks":163},"Collaborative and Safe:",[164],{"type":129},{"text":166,"type":23,"marks":167}," AMRs, like the MiR1000, are designed to work alongside humans safely. They can automatically pick up, transport, and deliver pallets through dynamic environments, reducing human exposure to riskier tasks. ",[168],{"type":26,"attrs":169},{"color":28},{"type":157,"content":171},[172],{"type":19,"content":173},[174,178,192],{"text":175,"type":23,"marks":176},"High Payload Capacity: ",[177],{"type":129},{"text":179,"type":23,"marks":180},"The MiR1350 can handle a payload of up to 1,350 kg (2,976 lbs)",[181,190],{"type":40,"attrs":182},{"href":183,"uuid":184,"anchor":44,"target":45,"linktype":46,"story":185},"\u002Fproducts\u002Frobots\u002Fmir1350\u002F","304ea5fd-7f6f-4adb-9d90-e166318d7238",{"name":186,"id":187,"uuid":184,"slug":188,"url":189,"full_slug":189,"_stopResolving":52},"MiR1350",325552168,"mir1350","products\u002Frobots\u002Fmir1350\u002F",{"type":26,"attrs":191},{"color":28},{"text":193,"type":23,"marks":194},", making it a robust solution for heavy-duty tasks.  ",[195],{"type":26,"attrs":196},{"color":44},{"type":157,"content":198},[199],{"type":19,"content":200},[201,205],{"text":202,"type":23,"marks":203},"Advanced Navigation: ",[204],{"type":129},{"text":206,"type":23,"marks":207},"Equipped with two laser scanners, 3D cameras, and proximity sensors, AMRs can navigate autonomously and safely around obstacles. ",[208],{"type":26,"attrs":209},{"color":28},{"type":157,"content":211},[212],{"type":19,"content":213},[214,218],{"text":215,"type":23,"marks":216},"Reduced Human Error:",[217],{"type":129},{"text":219,"type":23,"marks":220}," Unlike forklifts, which rely on human operation, AMRs are programmed to anticipate their surroundings well in advance, reducing the risk of accidents caused by human error. ",[221],{"type":26,"attrs":222},{"color":28},{"type":157,"content":224},[225],{"type":19,"content":226},[227,231,236,250],{"text":228,"type":23,"marks":229},"Improved Workplace Safety: ",[230],{"type":129},{"text":232,"type":23,"marks":233},"By taking on repetitive, risk-prone work, ",[234],{"type":26,"attrs":235},{"color":28},{"text":237,"type":23,"marks":238},"AMRs help reduce the risk of collisions",[239,248],{"type":40,"attrs":240},{"href":241,"uuid":242,"anchor":44,"target":45,"linktype":46,"story":243},"\u002Fblog\u002Famr-safety","1f355a8b-717c-4129-a711-4cb95cbac9ce",{"name":244,"id":245,"uuid":242,"slug":246,"url":247,"full_slug":247,"_stopResolving":52},"AMR Safety",390777833,"amr-safety","blog\u002Famr-safety",{"type":26,"attrs":249},{"color":44},{"text":251,"type":23,"marks":252}," and contribute to a safer work environment. ",[253],{"type":26,"attrs":254},{"color":44},{"type":19,"content":256},[257],{"text":258,"type":23}," ",{"type":121,"attrs":260,"content":261},{"level":123},[262],{"text":263,"type":23,"marks":264},"Why is it crucial to use forklift alternatives? ",[265,266],{"type":129},{"type":26,"attrs":267},{"color":28},{"type":19,"content":269},[270],{"text":271,"type":23,"marks":272},"A recent survey of top-level decision-makers in global manufacturing revealed that 72% view collisions and other shop floor accidents as significant business challenges. ",[273],{"type":26,"attrs":274},{"color":28},{"type":19,"content":276},[277,282,292],{"text":278,"type":23,"marks":279},"This concern is not unfounded. In the US alone, there is a ",[280],{"type":26,"attrs":281},{"color":44},{"text":283,"type":23,"marks":284},"90% probability of a forklift being involved in a serious injury or fatality accident over its lifetime",[285,290],{"type":40,"attrs":286},{"href":287,"uuid":44,"anchor":44,"target":288,"linktype":289},"https:\u002F\u002Fwww.safetyinnumbers.ca\u002Fwp-content\u002Fuploads\u002F2018\u002F04\u002FForklift-Accident-Statistics-2018.pdf","_blank","url",{"type":26,"attrs":291},{"color":28},{"text":293,"type":23,"marks":294},". ",[295],{"type":26,"attrs":296},{"color":28},{"type":19,"content":298},[299],{"text":300,"type":23,"marks":301},"The Occupational Safety & Health Administration estimates that forklifts account for 61,800 minor injuries and 34,900 serious injuries annually. ",[302],{"type":26,"attrs":303},{"color":44},{"type":19,"content":305},[306],{"text":307,"type":23,"marks":308},"These incidents often result in days away from work, and the number of non-fatal injuries has been on the rise since 2016. ",[309],{"type":26,"attrs":310},{"color":44},{"type":19,"content":312},[313],{"text":314,"type":23,"marks":315},"Given that a forklift can weigh three times as much as a car (approximately 9,000 pounds or 4082kg), only has front brakes, and can reach speeds of up to 18mph, it's unsurprising that forklift accidents often result in disproportionately severe injuries compared to other workplace incidents. ",[316],{"type":26,"attrs":317},{"color":28},[],[],{"_uid":321,"body":28,"cards":322,"bgColor":28,"headline":1058,"component":1059},"082457a0-c752-459e-8f1a-607b0607a82b",[323,578,771],{"name":324,"created_at":325,"published_at":326,"updated_at":327,"id":328,"uuid":329,"content":330,"slug":540,"full_slug":541,"sort_by_date":44,"position":542,"tag_list":543,"is_startpage":62,"parent_id":544,"meta_data":44,"group_id":545,"first_published_at":546,"release_id":44,"lang":547,"path":44,"alternates":548,"default_full_slug":541,"translated_slugs":549,"_stopResolving":52},"Denso","2023-07-03T12:51:33.988Z","2026-03-31T18:33:57.333Z","2026-03-31T18:33:57.365Z",335382629,"e4b1fce0-b0d4-4829-90ea-bf298f4b33e8",{"_uid":331,"body":332,"topics":517,"Keywords":518,"featured":62,"headline":519,"products":520,"component":523,"industries":524,"articleType":526,"meta_fields":527,"applications":536,"featured_media":538,"select_sub_menu":28},"565dd8db-9f25-4481-a1a0-eb5f86cf4676",[333,368,373,401,418,424,499],{"_uid":334,"body":335,"label":28,"links":366,"bgColor":28,"headline":28,"markdown":28,"component":61,"leftAligned":62,"contentRight":367},"ddf36333-548b-4832-8979-49d477f33e1d",{"type":16,"content":336},[337,345,352,359],{"type":19,"content":338},[339],{"text":340,"type":23,"marks":341},"DENSO, a leading mobility supplier, has seen fast results from deploying six MiR250 robots in its 800,000-square foot powertrain component production facility in Athens, Tennessee. ",[342],{"type":26,"attrs":343},{"color":344},"rgb(48, 48, 48)",{"type":19,"content":346},[347],{"text":348,"type":23,"marks":349},"A pilot program between its warehouse and production areas delivered results within six months, freeing six workers from pushing carts and allowing them to move to value-added roles. ",[350],{"type":26,"attrs":351},{"color":344},{"type":19,"content":353},[354],{"text":355,"type":23,"marks":356},"The project was quickly expanded to bring components directly to line-side production for just-in-time efficiencies. Support for the robots has grown quickly among employees, with workers in other departments requesting robot support for transporting goods such as maintenance supplies and spare parts. ",[357],{"type":26,"attrs":358},{"color":344},{"type":19,"content":360},[361],{"text":362,"type":23,"marks":363},"The company has also purchased five MiR500 robots for anticipated new business. DENSO is one of MiR’s largest global customers, with MiR robots running in four U.S. locations, three in Europe, and two in Asia.",[364],{"type":26,"attrs":365},{"color":344},[],[],{"src":369,"_uid":370,"bgColor":371,"headline":28,"component":372,"description":28},"https:\u002F\u002Fplayer.vimeo.com\u002Fvideo\u002F845874417?h=7cedaa4dbf","d70c169e-7e47-4409-a0b6-34465ecbe57f","white","interactive-video",{"_uid":374,"body":375,"links":398,"bgColor":28,"headline":399,"component":61,"leftAligned":62,"contentRight":400},"e97a355e-bd13-4c26-8ba7-c9ce73c1a5b9",{"type":16,"content":376},[377,384,391],{"type":19,"content":378},[379],{"text":380,"type":23,"marks":381},"Like most manufacturers, DENSO is always looking for ways to increase efficiency and productivity. “We knew we had a lot of people that were getting paid to move parts all day long, walking carts from one place to the other,” explains TIE engineer Travis Olinger. “But if we have people that are only conveying parts, then that’s a non-value-added activity, and we had plenty of open jobs for value-added activities within the production environment.”",[382],{"type":26,"attrs":383},{"color":28},{"type":19,"content":385},[386],{"text":387,"type":23,"marks":388},"He adds, “We wanted to pay people to make parts for us that makes us money, and not pay them to move parts that cost us money.”",[389],{"type":26,"attrs":390},{"color":28},{"type":19,"content":392},[393],{"text":394,"type":23,"marks":395},"Research showed that DENSO associates were walking up to 12 miles per day moving material between production and the warehouse, spending about 60 percent of their time pushing carts. The engineering team knew that the cost and lack of flexibility of automated guided vehicles (AGVs) couldn’t address the company’s dynamic environment that would require regular route changes. Additional challenges included narrow aisles for maneuvering and heavy metal parts to be transported. The team tested MiR autonomous mobile robots (AMRs) against competitors and were quickly impressed by their performance.",[396],{"type":26,"attrs":397},{"color":28},[],"Issue",[],{"_uid":402,"body":28,"bgColor":403,"component":404,"mediaLarge":405,"mediaSmall":409,"flipVertical":62,"flipHorizontal":62},"fdf1df7e-ae44-41be-ab10-03a8e5cc5703","light","image-gallery",{"id":406,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":407,"copyright":28,"fieldtype":69,"meta_data":408,"is_external_url":62},10106242,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1933x1289\u002Ff7f62337fa\u002Fdenso-1.jpg",{},[410,414],{"id":411,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":412,"copyright":28,"fieldtype":69,"meta_data":413},10106248,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1778x1000\u002Faf8c913b35\u002Fdenso-6.jpg",{},{"id":415,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":416,"copyright":28,"fieldtype":69,"meta_data":417},10106245,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1933x1289\u002Fcb18776eb6\u002Fdenso-2.jpg",{},{"_uid":419,"quote":420,"author":421,"component":422,"authorTitle":423},"6613e580-76c4-4d9a-8d65-0622051f947b","MiR stood out from the ability to use REST API calls, the intuitive nature of the Fleet, the ease of mapping, ease of mission creation, ease of changing locations. It was just extremely intuitive compared to the other platforms that we looked at.","Travis Olinger","quote","TIE Engineer",{"_uid":425,"body":426,"links":496,"bgColor":28,"headline":497,"component":61,"leftAligned":62,"contentRight":498},"e685e3b0-e805-4baf-b152-04a31cfc09a6",{"type":16,"content":427},[428,436,443,452,459,468,475,482,489],{"type":121,"attrs":429,"content":431},{"level":430},4,[432],{"text":433,"type":23,"marks":434},"MiR250 offers significant advantages, including use of REST APIs",[435],{"type":129},{"type":19,"content":437},[438],{"text":439,"type":23,"marks":440},"The MiR250 had recently been introduced, and the team was attracted to its two-meters-per-second speed, the payload of 250 kilograms to handle heavy metal parts, and the ability to navigate narrow spaces. Standardizing on the MiR250 shelf-lifter and ROEQ carts allows DENSO to expand quickly into other areas using the same cart base and customizing it for each use.",[441],{"type":26,"attrs":442},{"color":28},{"type":19,"content":444},[445,447],{"text":446,"type":23},"The ",{"text":448,"type":23,"marks":449},"MiR robots bring significant advantages in flexibility, safety, and user-friendliness, and uniquely met other DENSO requirements as well. Olinger says, “MiR stood out from the ability to use REST API calls, the intuitive nature of the Fleet, the ease of mapping, ease of mission creation, ease of changing locations. It was just extremely intuitive compared to the other platforms that we looked at.”",[450],{"type":26,"attrs":451},{"color":28},{"type":19,"content":453},[454],{"text":455,"type":23,"marks":456},"Working with MiR partner Advanced Control Solutions (ACS), DENSO was able to develop an information flow using REST API to support on-time deliveries, manage charging and proximity cues to prioritize missions, and allow associates on the floor to call for the robots. DENSO has also integrated the robot to automatically open the door in and out of a clean-room area, using the MiR I\u002FO modules to send wireless signals to the roll-up door controller.",[457],{"type":26,"attrs":458},{"color":28},{"type":121,"attrs":460,"content":461},{"level":430},[462],{"text":463,"type":23,"marks":464},"MiR stands out from a business-model and support standpoint",[465,466],{"type":129},{"type":26,"attrs":467},{"color":28},{"type":19,"content":469},[470],{"text":471,"type":23,"marks":472},"Olinger explains how MiR as a company also stood out. “MiR was prepared to support us, as Denso North America, from the numbers we were going to roll out. We looked at some companies that just didn’t have that same support structure, and didn’t have that history, and we didn’t think that they could keep up.”",[473],{"type":26,"attrs":474},{"color":28},{"type":19,"content":476},[477],{"text":478,"type":23,"marks":479},"He adds, “The information-sharing has been huge. It’s not just a vendor that we’ve bought something from. They have grown with us, they have become a partner, and they are instrumental in how we are now expanding.”",[480],{"type":26,"attrs":481},{"color":28},{"type":19,"content":483},[484],{"text":485,"type":23,"marks":486},"MiR provided a week of onsite MiR Academy training, including for DENSO employees who could be groomed into super-user roles to support the project long-term. MiR has also assigned a DENSO North America-specific contact, has created a group for DENSO on the MiR community site, and conducts monthly meetings with DENSO.",[487],{"type":26,"attrs":488},{"color":28},{"type":19,"content":490},[491],{"text":492,"type":23,"marks":493},"With support from MiR and ACS to ensure a smooth rollout, DENSO achieved initial setup in a day and the robots were deployed to production after about a week of testing. After that, DENSO engineers were able to manage most new deployments independently.",[494],{"type":26,"attrs":495},{"color":28},[],"Solution",[],{"_uid":500,"body":501,"links":514,"bgColor":28,"headline":515,"component":61,"leftAligned":62,"contentRight":516},"62df5c8a-b6fc-4d49-8f09-d49d954367b4",{"type":16,"content":502},[503,507],{"type":19,"content":504},[505],{"text":506,"type":23},"DENSO’s ROI plans for projects are typically less than two years, but the indirect cost reduction from the MiR robots replacing conveyance achieved ROI in a year or less. Within six months of project launch, DENSO was able to cover all lines in the ignition plant with MiR robots and redeploy six workers to add greater value to the company. DENSO has also seen improvements in employee morale and ergonomics, as well as overall efficiency gains and a change in company culture with an automation mindset focused on streamlined processes. This represents a major change in how the engineering team designs production lines, with how components are delivered line-side as a primary consideration right out of the gate, not something that is considered later.",{"type":19,"content":508},[509],{"text":510,"type":23,"marks":511},"Olinger states, “At this point, we’ve been operating MiR robots since September 2020, we’ve run over a half million successful missions, and they have not called in sick one single day.”",[512],{"type":26,"attrs":513},{"color":344},[],"Immediate and ongoing results with fast ROI",[],[],"Denso电装配备的MiR机器人带来了立竿见影的持续效果，快速的投资回报率","DENSO Case Study – MiR AMR Automation",[521,522],"MiR250","MiR500","article",[525],"Automotive","case",[528],{"_uid":529,"title":519,"noIndex":62,"OG_image":530,"OG_title":519,"component":534,"description":535,"OG_description":535},"622082bb-886e-4912-959c-c46229474475",{"id":531,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":532,"copyright":28,"fieldtype":69,"meta_data":533,"is_external_url":62},10106246,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1756x988\u002F5d90b16072\u002Fdenso-5.jpg",{},"meta-fields","See how DENSO used MiR autonomous mobile robots to automate material transport, improve efficiency, redeploy workers, and achieve fast ROI.",[537],"MiR Shelf Carrier 250",{"id":411,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":412,"copyright":28,"fieldtype":69,"meta_data":539,"is_external_url":62},{},"denso","cases\u002Fdenso",430,[],326018404,"af51d5a4-1dfd-4781-b09f-5d0adabe0280","2023-07-03T12:27:24.504Z","default",[],[550,552,555,558,561,564,566,568,570,572,575],{"path":541,"name":44,"lang":551,"published":44},"da",{"path":553,"name":44,"lang":554,"published":44},"falle\u002Fdenso","de",{"path":556,"name":44,"lang":557,"published":44},"casi\u002Fdenso","it",{"path":559,"name":44,"lang":560,"published":44},"cas\u002Fdenso","fr",{"path":562,"name":44,"lang":563,"published":44},"casos\u002Fdenso","es",{"path":541,"name":44,"lang":565,"published":44},"ko",{"path":541,"name":44,"lang":567,"published":44},"ja",{"path":541,"name":44,"lang":569,"published":44},"zh",{"path":541,"name":44,"lang":571,"published":44},"tw",{"path":573,"name":44,"lang":574,"published":44},"sprawy\u002Fdenso","pl",{"path":576,"name":44,"lang":577,"published":44},"pripady\u002Fdenso","cs",{"name":579,"created_at":580,"published_at":581,"updated_at":582,"id":583,"uuid":584,"content":585,"slug":747,"full_slug":748,"sort_by_date":44,"position":749,"tag_list":750,"is_startpage":62,"parent_id":544,"meta_data":44,"group_id":751,"first_published_at":546,"release_id":44,"lang":547,"path":44,"alternates":752,"default_full_slug":748,"translated_slugs":753,"_stopResolving":52},"Forvia","2023-07-03T11:43:21.376Z","2026-03-31T19:06:33.416Z","2026-03-31T19:06:33.452Z",335344982,"e28b4011-b8ee-44f4-8b89-f3d8068f5044",{"_uid":331,"body":586,"topics":732,"Keywords":733,"featured":62,"headline":734,"products":735,"component":523,"industries":737,"articleType":526,"meta_fields":738,"applications":743,"featured_media":745,"select_sub_menu":28},[587,596,599,615,629,641,648,672,680],{"_uid":334,"body":588,"links":594,"bgColor":28,"headline":28,"component":61,"leftAligned":62,"contentRight":595},{"type":16,"content":589},[590],{"type":19,"content":591},[592],{"text":593,"type":23},"FORVIA Faurecia is a global leader in the automotive technology industry. With 266 industrial sites, 39 R&D centres and 114,000 employees in 35 countries, Faurecia is a top ten global automotive supplier. As one of the manufacturing facilities in the Czech Republic, Faurecia Clean Mobility Písek focuses on exhaust systems production for a wide range of customers, mainly Volvo, Daimler and PSA. The site in Písek has been in operation since 2006 and currently employs around 500 people.",[],[],{"src":597,"_uid":598,"bgColor":371,"headline":28,"component":372,"description":28},"https:\u002F\u002Fplayer.vimeo.com\u002Fvideo\u002F1051083241?badge=0","814ce797-691a-4748-bb35-a48b0ecbfb2c",{"_uid":600,"body":601,"links":613,"bgColor":28,"headline":28,"component":61,"leftAligned":62,"contentRight":614},"af2984cb-d1b3-4c10-a82a-92ba196349c5",{"type":16,"content":602},[603],{"type":19,"content":604},[605,607,611],{"text":606,"type":23},"In order to continually increase its competitiveness, ",{"text":608,"type":23,"marks":609},"Faurecia Clean Mobility ",[610],{"type":129},{"text":612,"type":23},"has been running different digital projects, including installations of mobile robots technology in logistics operations. Besides Písek, the mobile robots technology has been implemented also on other production sites in the Czech Republic, France, Italy and Portugal.",[],[],{"_uid":374,"body":616,"links":626,"bgColor":28,"headline":627,"component":61,"leftAligned":62,"contentRight":628},{"type":16,"content":617},[618,622],{"type":19,"content":619},[620],{"text":621,"type":23},"Before the project has been initiated, the logistics on the shop floor relied mostly on manual processes, forklifts and stackers equipment, without any automation. As the matter of fact, a risk of human injuries or industrial diseases has been quite high, and the company decided to automate the most heavy and dangerous processes. The principal goal was to bring technology that increases both a level of safety and productivity.   ",{"type":19,"content":623},[624],{"text":625,"type":23},"There was a number of other requirements, an important condition for selection of the right vendor was its global presence, as the automatization and digitalization project in Forvia runs over the world. Complexity of the autonomous technology was another convincing point, including wi-fi connectivity, independent mapping and fleet software, all providing big opportunities for automation. And finally the level of service and maintenance provided from Mobile Industrial Robots, which is standardly very high.",[],"Issue & solution",[],{"_uid":630,"body":631,"bgColor":371,"component":404,"mediaLarge":632,"mediaSmall":636,"flipVertical":62,"flipHorizontal":52},"ed998c15-568a-497b-b6de-fcbceb2bc2a4","MiR robots and people can work well together, as robots are smart, recognize people on the shop floor and they can stop",{"id":633,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":634,"copyright":28,"fieldtype":69,"meta_data":635,"is_external_url":62},10105329,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1920x1277\u002F11a6b66f44\u002Fforvia-dsc06782.jpg",{},[637],{"id":638,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":639,"copyright":28,"fieldtype":69,"meta_data":640},10105325,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1920x1280\u002F32f09db631\u002Fforvia-dsc06755.jpg",{},{"_uid":642,"image":643,"caption":28,"component":647},"375c525a-42fd-4170-93b3-3a47954e5971",{"id":644,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":645,"copyright":28,"fieldtype":69,"meta_data":646,"is_external_url":62},10105326,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1920x1278\u002F1f0244467e\u002Fforvia-dsc06751.jpg",{},"image",{"_uid":649,"body":650,"links":670,"bgColor":28,"headline":28,"component":61,"leftAligned":62,"contentRight":671},"6d03c8e6-f916-4b1c-9d1d-8f879a072369",{"type":16,"content":651},[652,658,662,666],{"type":121,"attrs":653,"content":655},{"level":654},3,[656],{"text":657,"type":23},"MiR robots for 24\u002F7 automated workflows",{"type":19,"content":659},[660],{"text":661,"type":23},"Currently in the Písek location, 14 MiR robots are deployed. 7 of them, heavy duty MiR robots, mainly MiR600s, work in the area of finished goods, bringing empty pallets to the assembly lines and picking up full pallets to the logistics area. The second area, where MiR250 robots operate, is supplement of components from warehouse to assembly lines. The robots in the plant work 24 hours a day, 7 days a week, covering all three shifts operation.",{"type":19,"content":663},[664],{"text":665,"type":23},"One of the most challenging applications was handling monoliths that are brought from warehouse to assembly lines with karakuri top module ensuring full automaton of unloading that helps to reduce routine work content on the line and increase productivity. When the robot unloads monoliths in the production, it automatically picks up waste materials simultaneously. Another highly specific application connected to the company’s digitalization efforts is cooperation of robots with a strapping machine, where robots stop on the way from assembly line to finished goods logistics area.  ",{"type":19,"content":667},[668],{"text":669,"type":23},"MiR Fleet software is used to organize missions and together with using internal script helps to optimize the logistics flow to the lines and between the lines. All the communication with doors, gates, the strapping machine etc. is fully automatic without any need of operators’ assistance. A target for the next year is to integrate MiRFleet into the company’s ERP system.",[],[],{"_uid":419,"quote":673,"author":674,"component":422,"authorImage":675,"authorTitle":679},"Mobile robots help us to bring more discipline to the shop floor and make our production processes more stable and reliable, especially important is stability for operating all three shifts. What we appreciate most on robots is their autonomy, meaning they move freely on the shop floor without any specifically needed equipment","Martin Horáček",{"id":676,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":677,"copyright":28,"fieldtype":69,"meta_data":678,"is_external_url":62},10355489,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F773x706\u002F3beb3ef06c\u002Fquotes-martin.png",{},"Supply Chain Operations Manager in Faurecia Clean Mobility Europe",{"_uid":425,"body":681,"links":729,"bgColor":28,"headline":730,"component":61,"leftAligned":62,"contentRight":731},{"type":16,"content":682},[683,689,693,703,707,713,717,721,725],{"type":19,"content":684},[685],{"text":686,"type":23,"marks":687},"Easy to use, easy to program",[688],{"type":129},{"type":19,"content":690},[691],{"text":692,"type":23},"When people started to work with robots, they needed to learn how to cooperate and quickly understood a way they help them with everyday workload. In the beginning, it was quite new and hard to imagine for them to operate robots. Anyway, they quickly adopted to actively use robots to get all tasks done.",{"type":19,"content":694},[695,697,701],{"text":696,"type":23},"“We are now operating 14 robots in everyday use,” said ",{"text":698,"type":23,"marks":699},"Benjamin Paillusson, PC&L Improvement Leader in Faurecia Clean Mobility Písek. ",[700],{"type":129},{"text":702,"type":23},"“As any other automation technology, it needs some supervision, anyway operation of MiR robots is very smooth and fully autonomous. From time to time, we just need to bring an improvement, but basically the technology does not need any human intervention.”",{"type":19,"content":704},[705],{"text":706,"type":23},"Instead of heavy tasks with manual loading and unloading materials and finished goods, employees on the shop floor can now focus on more valuable activities like supervision, being in the production, or programming robots. “The MiR interface is really user friendly, the way of building mission is very easy made through building blocks instead of code lines. Thus, it is understandable enough even for people without previous programming experience,” added Benjamin.   ",{"type":19,"content":708},[709],{"text":710,"type":23,"marks":711},"Return on investment less than 2 years",[712],{"type":129},{"type":19,"content":714},[715],{"text":716,"type":23},"MiR mobile robots provide the customer with full autonomy enabling to easily set up new routes without additional magnetic tapes or other external guidance necessary for using other intralogistics technologies. The MiR robots and people can work well together, as robots are smart and can recognize people on the shop floor and they can stop or bypass people, which are around without decreasing the robots’ efficiency because the robot avoids bottlenecks.  ",{"type":19,"content":718},[719],{"text":720,"type":23},"“Mobile robots help us to bring more discipline to the shop floor and make our production processes more stable and reliable, especially important is stability for operating all three shifts. What we appreciate most on robots is their autonomy, meaning they move freely on the shop floor without any specifically needed equipment,” added Martin Horáček.",{"type":19,"content":722},[723],{"text":724,"type":23},"General benefits of deploying MiR mobile robots span into three main areas. The first is improved safety by eliminating forklifts on the shop floor. The second one is increased productivity in all areas of operations. And last but not least, it is return on investment into MiR robots: in Faurecia Písek the payback was less than 2 years. ",{"type":19,"content":726},[727],{"text":728,"type":23},"“Our next automation plans are quite ambitious, as there are new locations to deploy MiR robots next year. In 2023, another big complex project here in Pisek called “Warehouse 4.0” is planned that fully automate materials flow from warehouse to production and from production to warehouse.  Once completed, it will secure components delivery from warehouse to all 16 production lines by 10 MiR robots,” concluded Martin Horáček.",[],"Benefits",[],[],"弗吉亚在工厂配备MiR机器人后利用其三班倒操作的稳定性，不到两年就完成了投资回报","Forvia Case Study with MiR AMRs",[521,736],"MiR600",[525],[739],{"_uid":529,"title":740,"noIndex":62,"OG_image":741,"OG_title":734,"component":534,"description":593,"OG_description":593},"ForviaForvia Case Study with MiR AMRs",{"id":633,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":634,"copyright":28,"fieldtype":69,"meta_data":742,"is_external_url":62},{},[744],"MiR Fleet",{"id":633,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":634,"copyright":28,"fieldtype":69,"meta_data":746,"is_external_url":62},{},"forvia","cases\u002Fforvia",360,[],"4d09fe90-0ec7-49e4-8d1f-c5e1780cee61",[],[754,755,757,759,761,763,764,765,766,767,769],{"path":748,"name":44,"lang":551,"published":44},{"path":756,"name":44,"lang":554,"published":44},"falle\u002Fforvia",{"path":758,"name":44,"lang":557,"published":44},"casi\u002Fforvia",{"path":760,"name":44,"lang":560,"published":44},"cas\u002Fforvia",{"path":762,"name":44,"lang":563,"published":44},"casos\u002Fforvia",{"path":748,"name":44,"lang":565,"published":44},{"path":748,"name":44,"lang":567,"published":44},{"path":748,"name":44,"lang":569,"published":44},{"path":748,"name":44,"lang":571,"published":44},{"path":768,"name":44,"lang":574,"published":44},"sprawy\u002Fforvia",{"path":770,"name":44,"lang":577,"published":44},"pripady\u002Fforvia",{"name":772,"created_at":773,"published_at":774,"updated_at":775,"id":776,"uuid":777,"content":778,"slug":1024,"full_slug":1025,"sort_by_date":44,"position":1026,"tag_list":1027,"is_startpage":62,"parent_id":1028,"meta_data":44,"group_id":1029,"first_published_at":1030,"release_id":44,"lang":547,"path":44,"alternates":1031,"default_full_slug":1025,"translated_slugs":1032,"_stopResolving":52},"How to calculate a ROI for AMR","2023-10-13T07:40:11.530Z","2025-07-28T07:09:37.816Z","2025-07-28T07:09:37.852Z",388761786,"177f4f5f-9d9e-43a7-aa75-4ed62056dae5",{"_uid":11,"body":779,"topics":1008,"Keywords":28,"featured":62,"headline":1010,"products":1011,"component":523,"industries":1012,"articleType":523,"meta_fields":1013,"applications":1019,"featured_media":1020,"select_sub_menu":28},[780,817,825,868],{"_uid":14,"body":781,"label":28,"links":810,"bgColor":28,"headline":28,"markdown":28,"component":61,"leftAligned":62,"contentRight":811},{"type":16,"content":782},[783,787,791,795,798,802,806],{"type":19,"content":784},[785],{"text":786,"type":23},"In today’s competitive manufacturing landscape, the drive toward automation is more than a trend—it’s a necessity. But despite the operational benefits, one major hurdle continues to hold companies back: how to clearly calculate AMR ROI and justify the investment.",{"type":19,"content":788},[789],{"text":790,"type":23}," ",{"type":19,"content":792},[793],{"text":794,"type":23},"With tightening margins and constant pressure to cut costs, decision-makers are rightly focused on financial returns. The adoption of Autonomous Mobile Robots is no exception. Companies want to see fast, measurable value—and a reliable way to forecast it.",{"type":19,"content":796},[797],{"text":790,"type":23},{"type":19,"content":799},[800],{"text":801,"type":23},"According to our latest industry report, 88% of manufacturers identify ROI uncertainty as a major barrier to automation. That’s where a robust robot ROI calculator becomes a vital tool. Whether you're evaluating industrial automation ROI, or using a more specific robotics ROI calculator for your facility, clear metrics make all the difference.",{"type":19,"content":803},[804],{"text":805,"type":23},"When calculating AMR robot ROI, factors like labor savings, reduced downtime, increased throughput, and scalability should be included. Tools such as a manufacturing ROI calculator, warehouse automation ROI calculator, or a tailored robot investment calculator can help translate operational benefits into financial terms—making the case for automation far more compelling.",{"type":19,"content":807},[808],{"text":809,"type":23},"With the right data and tools in place, companies can move forward with confidence—knowing that the ROI from AMRs isn’t just achievable, but often faster and more sustainable than expected.",[],[812],{"_uid":65,"clip":52,"image":813,"component":71},{"id":814,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":815,"copyright":28,"fieldtype":69,"meta_data":816,"is_external_url":62},11224369,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F4096x2872\u002Fa64f9bdcca\u002Fmir600_novo-nordisk-1.png",{},{"_uid":818,"component":819,"pick_calculators":820,"choose_calculators":824},"66548753-5497-46a3-816b-1d6dc34a1b30","calculators",[821,822,823],"roi","leasing","amr",[],{"_uid":73,"body":28,"headline":826,"component":75,"featuresElements":827},"Six figures to include in your ROI calculations",[828,833,841,846,852,860],{"_uid":78,"body":829,"icon":830,"headline":832,"component":85},"The most obvious statistic to plot into your ROI calculation is the sum of costs saved with labor and skill optimization",{"id":81,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":82,"copyright":28,"fieldtype":69,"meta_data":831,"is_external_url":62},{},"Cutting costs",{"_uid":87,"body":834,"icon":835,"headline":840,"component":85},"Removing human decision making from the supply chain decreases the rate of errors",{"id":836,"alt":837,"name":28,"focus":28,"title":28,"source":28,"filename":838,"copyright":28,"fieldtype":69,"meta_data":839,"is_external_url":62},9730243,"Icon Industries Increase Efficiency","https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x30\u002F35264f2483\u002Ficon_industries_increaseefficiency.svg",{},"Faster supply chain",{"_uid":95,"body":842,"icon":843,"headline":845,"component":85},"By including AMRs, the related financial cost from fines, lost workdays and damaged equipment should drop dramatically",{"id":106,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":107,"copyright":28,"fieldtype":69,"meta_data":844,"is_external_url":62},{},"Improved safety",{"_uid":847,"body":848,"icon":849,"headline":851,"component":85},"d3db51fd-d784-4402-8ffd-98993685defb","MiR AMRs can be implemented quickly, ensuring that there is no downtime in other processes when the robots are deployed.",{"id":836,"alt":837,"name":28,"focus":28,"title":28,"source":28,"filename":838,"copyright":28,"fieldtype":69,"meta_data":850,"is_external_url":62},{},"Limited downtime",{"_uid":853,"body":854,"icon":855,"headline":859,"component":85},"b1102f6e-96f8-4212-a2f3-6bd7c5598895","Implementing AMR to take on the dirty, dull and dangerous jobs will help increase appeal.",{"id":856,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":857,"copyright":28,"fieldtype":69,"meta_data":858,"is_external_url":62},10103653,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x30\u002Fb627c5311c\u002Ficon_qualitypolicy_customerfocus.svg",{},"Attractive workplace",{"_uid":861,"body":862,"icon":863,"headline":867,"component":85},"4b62e8a2-4c6c-42b3-9608-a79f1b087651","AMRs contribute to reliable, efficient and flexible workflows. This means those who automate the most will be able to respond better to external demands",{"id":864,"alt":28,"name":28,"focus":28,"title":28,"source":28,"filename":865,"copyright":28,"fieldtype":69,"meta_data":866,"is_external_url":62},10103655,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F30x30\u002Fc48ca5efa4\u002Ficon_qualitypolicy_processapproach.svg",{},"Quicker response to market demands",{"_uid":117,"body":869,"label":28,"links":1006,"bgColor":28,"headline":28,"markdown":28,"component":61,"leftAligned":62,"contentRight":1007},{"type":16,"content":870},[871,876,880,883,895,898,902,905,909,912,916,917,922,933,934,939,945,949,950,955,961,971,972,977,983,987,992,998,1002,1003,1004],{"type":121,"attrs":872,"content":873},{"level":123},[874],{"text":875,"type":23},"Is an AMR a Good Investment? ",{"type":19,"content":877},[878],{"text":879,"type":23},"For companies considering automation, one of the first questions is always: What’s the ROI? At MiR, we’ve helped hundreds of manufacturers and logistics providers answer that question with hard data—and the results speak for themselves.",{"type":19,"content":881},[882],{"text":790,"type":23},{"type":19,"content":884},[885,887,893],{"text":886,"type":23},"Our experience shows that ",{"text":888,"type":23,"marks":889},"AMRs ",[890],{"type":40,"attrs":891},{"href":892,"uuid":44,"anchor":44,"target":44,"linktype":289},"https:\u002F\u002Fmobile-industrial-robots.com\u002Fproducts\u002Frobots",{"text":894,"type":23},"consistently deliver strong financial returns. In many cases, customers achieve payback in less than 18 months. That rapid return is driven by immediate reductions in manual transport labor, improved process efficiency, fewer errors, and enhanced flexibility.",{"type":19,"content":896},[897],{"text":790,"type":23},{"type":19,"content":899},[900],{"text":901,"type":23},"Compared to traditional AGVs or fixed automation, AMRs offer a lower total cost of ownership and much faster deployment—making the AMR ROI even more attractive. Tools like our robot investment calculator or a tailored warehouse automation ROI calculator help businesses model the impact across multiple areas, from productivity gains to reallocated labor hours.",{"type":19,"content":903},[904],{"text":790,"type":23},{"type":19,"content":906},[907],{"text":908,"type":23},"When customers use a robotics ROI calculator, they often discover that AMRs aren’t just cost-saving—they’re growth-enabling. The value compounds over time as fleets scale, workflows improve, and reliance on manual processes is reduced.",{"type":19,"content":910},[911],{"text":790,"type":23},{"type":19,"content":913},[914],{"text":915,"type":23},"Whether you’re using a manufacturing ROI calculator or simply benchmarking with internal KPIs, MiR AMRs consistently outperform expectations—proving that AMR robot ROI is not only achievable, but highly compelling in real-world operations.",{"type":19},{"type":121,"attrs":918,"content":919},{"level":123},[920],{"text":921,"type":23},"Addressing the Top Myths Around AMR Investment",{"type":19,"content":923},[924,926,931],{"text":925,"type":23},"When it comes to investing in automation, it's natural to have questions—and even a few doubts. At MiR, we’ve worked with organizations of all sizes, across industries, and we’ve heard many of the same concerns. 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